Our Mission and Vission

ABOUT US

Asia Industrial Training & Consultant Sdn Bhd (AITC) is a recognized consultancy and training service provider established in 2005 (formerly known as Techno Synergy Training Consultant).We provide an effective, innovative, creative and result oriented  industrial trainings and consultancy services in the area of Quality, Safety, Environment, Renewable Energy, Management Development and Competency Trainings.

Asia Industrial Training & Consultant Sdn Bhd (AITC) team are consists of experienced engineers and professionals from various discipline of industries that would enable us to provide all the hands on learned expertise and resources needed from the inception of a training or system implementation to its satisfactory completion in most effective, economical and timely manner that which meets the global and international standards.

Asia Industrial Training & Consultant Sdn Bhd (AITC) strongly believe that, business competitive advantages come from optimizing human resources through providing quality training to staffs to excel in their performance. So we are very passionate about your staffs continual professional development and committed to helping you achieve your goals. Nevertheless, we are always committed to deliver, and continue to deliver highly customized solution that fulfill your needs and provides basis for continues improvement.

OUR VISION

Our vision is to be a market leader and role model in providing quality trainings and consultancy services in Malaysia and the region regardless the type of organization or industry. . We strive to achieve this by focusing individually on each project and build a healthy relationship with our Customers.

OUR MISSION

Our mission is to continually provide efficient, effective and competitive practical business solutions and consultancy services to maximize return of investment and optimum operational efficiency of our valued customers in line with international standards.

QUALITY POLICY

Asia Industrial Training & Consultant Sdn Bhd (AITC) sets the highest standards, which we constantly aim to exceed. Our standards are to provide services of the highest quality to meet the requirements of our clients. Our staffs have individual responsibility for ensuring this high standard is achieved throughout the company.

                                                                                                        

Fulton Boilers

Economiser Boiler

INTRODUCTION

ECONOMISER

The flue gasses, having passed through the main boiler and the super heater, will still be hot. The energy in these gases can be used to improve the thermal efficiency of the boiler. To achieve this, the flue gases are passed through an economizer.

The energy in the flue gases can be used to improve the thermal efficiency of the boiler.

The economizer is a heat exchanger through which the feed water is pumped. The feed water thus arrives in the boiler at a higher temperature than would be the case if no economizer was fitted. Less energy is then required to raise the steam. Alternatively, if the same quantity of energy is supplied, then more steam is raised. This results in a higher efficiency. In broad terms a 10ºC in crease in feed water temperature will give an efficiency improvement of 2%.

Note:

Because the economizer is on the high-pressure side of the feed pump, feed water temperature in excess of 100ºC are possible. The boiler water level controls should be of the “modulating” type, (i.e not “on-off”) to ensure a continuous flow of feed water through the heat exchanger.

The heat exchanger should not be so large that:

• The flue gases are cooled below their dew point, as the resulting liquor may be acidic and corrosive.

• The feed water boilers in the heat exchanger.

2) PAYBACK CALCULATION

            TYPE OF BOILER    : 3 PASS FIRE TUBE

           

            CAPACITY                : 6 TONNES PER HOUR

            AUTHORISED SAFE WORKING PRESSURE  :  17.5 Bar

Before Installing the Economiser

Flue gas temperature        : 240ºC

Water inlet temperature   : 100ºC

Load (average)                 :  80%

Efficiency                        :  85%

Fuel Consumption

Fuel Consumption  = Steam Generating Capacity x Latent Heat Evaporation X Present Load

                                                                        Efficiency of Boiler x Caloric Value

                               =   6000 x 540 x 0.8

                                       0.85 x 9350

                               =   326.14 sm³ per hour

After installing the Economiser

Flue gas temperature               : 140ºC

Water inlet temperature          : 160ºC

Load (average)                        : 80%

Efficiency                               : 90%

Fuel Consumption

Fuel Consumption       = Steam Generating Capacity x Latent Heat Evaporation x Present Load

                                                            Efficiency of Boiler x Caloric Value

                                   

                                    = 6000 x 540 x 0.8

                                            0.90 x 9350

                                    = 308 sm³ per hour

Total running hours = 8000 hour per year

Net saving on fuel cost with 8000 hours/year working time & 0.49 cents / sm³ as fuel cost

=          (326.15 – 308) x 8000 x 0.49

=          RM71, 108.00

Total Investment Cost

1. Economiser c/w fittings                      RM      96,000.00
2. Modification and Erection                  RM      36,000.00
3. Instrumentation & Electrical works    RM      30,000.00
4. Civil Works                                      RM        6,000.00

Total                                                    RM    168,000.00

Payback Period           =                                  Total Investment / Net Saving

                                    =                                  RM 168,000.00

                                                                        RM   71,000.00

                                    =                                  2.4 Years

ADVANTAGES OF INSTALLING ECONOMISER

1.     Low fuel bills.

2.     Increment in actual steam output.

3.     Improved boiler response to variable process demand.

4.     Equipment can be used even with 100% condensate return.

5.     Easy to operate & maintain.

6.     Better efficiency.

7.     Reduction in thermal shock

8.     Reduction in carbon dioxide (environmental friendly).

 

Steam Boilers

“ STEAM BOILER” means any closed vessel in which for any purpose steam is generated under pressure greater than atmospheric pressure, and includes any economizer used to heat water being feed to the boiler, and any super heater used for heating steam, and any pipes and fittings connected there to.

ESSENTATIAL FITTINGS.

1.         Safety Valves.

2.         Water Gauges.

3.         Pressure gauge.

4.         Blow down Valve.

5.         Feed Pumps.

6.         Main steam Stop Valve.

7.         Feed Check Valve.

8.         Fusible Plug.

9.         Low-water Alarm.

10.       Low-water Fuel cut-Out

11.       Inspectors Test Pressure

            Gauge attachment

12.       Name Plate

13.       Registration Plate

REPAIRS REQUIRED

FMD APPROVAL

1.  Which involves cutting,

 Welding, patching or riveting

2.  Does not include normal maintenance  
     work or boiler tube renewals les than 10%
     of total tubes.

3.  Must be done by qualified welder.

                           A procedure of repair to be forwarded.

DANGEROUS OCCURRENCES

·       EXPLOSION

·       FAILURE OF STRUCTURE

·       THE LOSS OF BOILER WATER

·       THE BURSTING OF A FUSIBLE
        PLUG THE BURSTING OF A TUBE

To Contact

NAME OF COMPANY

(706735-V)
NATURE OF BUSINESS
Providing Electrical Resources
Providing Mechanical Resources
Providing Technical Consultancies
Providing wide Range of Maintenance
Operation and Maintenance of Power Plants
OFFICE ADDRESS
No 9,Jalan Kebun Nenas,
1N/KS7 Bandar Putera
41000 Klang Selangor
Tel: 03-5162 8569
Fax: 03-5161 7569
EMAIL
engineering@asiagroup.my
WEBPAGE
http://www.asiagroup.my/

ASIA Renewable Energy Sdn Bhd (891280-H)
energy@asiagroup.my
ASIA Steam Boilers Sdn Bhd (792653-H)
boilers@asiagroup.my
ASIA Industrial Training & Consultant Sdn Bhd (853690-H)
training@asiagroup.my

GROUP OF COMPANIES ASIA M&E Engineering Sdn Bhd

Asia M&E Engineering

Asia M&E Engineering Sdn Bhd (ASIA M&E) is a provider of quality services in the field of engineering, procurement, construction and commissioning of biomass, hydro and solar power plants. Armed with skilled expertise and years of experience, (ASIA M&E) strives to be the best in the field of engineering services, operation and maintenance for renewable energy power plants, cogeneration plants and water treatment facilities throughout Malaysia.

ASIA M&E also ventured into unchartered territory by forming a subsidiary, ASIA Renewable EnergySdn Bhd (ASIA RE), a leading renewable energy and power company providing engineering, operations and maintenance, and consultancy services for various power plant projects local and overseas. ASA M&E is a pioneer in the operations and maintenance of grid connected renewable energy power plant.

Currently, ASIA M&E is managing a total of 3 biomass plants in Malaysia with a total installed capacity of 28.4 MWe. With this, ASIA M&E is currently managing more than 50% of the Total Malaysian Renewable Energy Industry Output ( 56 MWe ). By 2020, the Malaysian Government is targeting a total capacity to 2080 MWe. As such , ASIAM&E is planning to increase another 100MWe to its current foothold to ensure continuity and enhanced efficiency over the next 2 years. Moving forward, ASIA M&E is looking at managing its very own Renewable Energy Power Plant with a combination of biomass, solar and wind in the near future.

ASIA M&E has also embarked on yet another journey in the form of attracting a new generation of skilled workers. In collaboration with the Selangor Human Resource Development Centre,  ASIA M&E has managed to provide Skills Development Trainings in Renewable Energy Power Plant Operations for fresh graduates and provide them with job placements within ASIA M&E upon completion of the training. It has been hugely successful and currently, ASIA M&E has a pool of fresh graduates with renewable energy industry skills.